In the beverage manufacturing industry—where hygiene, operational reliability, and compliance are critical to production success—IP67 Industrial HMI Screens for Beverage Washing have become an indispensable tool. Unlike standard industrial HMI screens that falter under constant exposure to water, cleaning chemicals, and debris, these specialized screens are engineered to meet the rigorous demands of beverage washing equipment. For beverage producers of bottles, cans, kegs, or containers, they deliver intuitive control, real-time monitoring, and durable performance—even in high-moisture, high-washdown environments. Whether installed on bottle washing machines, can rinsers, or keg cleaning systems, IP67 Industrial HMI Screens bridge the gap between operators and washing equipment, ensuring consistent cleaning performance while withstanding the harsh conditions of beverage production. This article explores their core features, key applications, and transformative benefits, helping beverage manufacturing managers and operations teams select HMI solutions that elevate efficiency, reduce downtime, and maintain compliance.
Core Features of IP67 Industrial HMI Screens for Beverage Washing
1. IP67-Rated Protection for Harsh Washing Environments
The defining advantage of IP67 Industrial HMI Screens is their ability to withstand water, dust, and chemicals—critical for beverage washing equipment:
Complete dust tightness (IP6X): Sealed enclosures prevent debris, cleaning residue, or beverage particles from entering internal components, avoiding malfunctions.
Waterproof performance (IP7X): Withstands temporary submersion in up to 1 meter of water for 30 minutes, as well as high-pressure washdowns (up to 50 bar) with water or cleaning agents.
Chemical resistance: Resists corrosion from food-safe sanitizers (e.g., peracetic acid, chlorine) and alkaline/acidic cleaning solutions common in beverage washing.
2. Durable Construction for Continuous Beverage Production
Beverage washing lines operate 24/7, exposing equipment to constant vibration, temperature fluctuations, and mechanical stress—and these HMI screens are built to endure:
Rugged enclosure design: 3mm thick stainless steel or aluminum frames with reinforced glass resist impacts from equipment, tools, or accidental bumps in busy production areas.
Tempered glass surfaces: 4mm scratch-resistant, anti-glare glass maintains touch sensitivity and visibility despite frequent cleaning and contact with debris.
Temperature tolerance: Operates reliably from 0°C (cool washing zones) to 60°C (hot cleaning cycles), avoiding malfunctions in extreme production conditions.
3. Intuitive Control & Real-Time Monitoring for Washing Processes
Beverage washing requires precise parameter adjustment and constant oversight—these HMI screens deliver:
Gloved/wet-hand compatibility: Enhanced touch technology works with latex, nitrile, or waterproof gloves, as well as wet fingers (common after washdowns), eliminating input delays.
Customizable washing dashboards: Tailored to beverage washing tasks (e.g., “Bottle Rinse Cycle,” “Keg Sanitization”) with color-coded controls for temperature, pressure, and cycle duration.
Real-time data display: Clearly visualizes key metrics (e.g., water temperature, flow rate, cleaning agent concentration) and alerts for anomalies (e.g., “Low Sanitizer Level”).
4. Seamless Integration with Beverage Washing Equipment
These HMI screens sync with existing washing systems to streamline operations:
Industrial protocol compatibility: Supports PROFINET, Ethernet/IP, Modbus TCP, and OPC UA to integrate with PLCs, washing machine controllers, and MES systems.
Washing process integration: Directly controls cycle start/stop, parameter adjustments (e.g., rinse time, pressure), and automated cleaning sequences, ensuring consistent performance.
Data logging & compliance: Automatically records washing parameters, cycle counts, and maintenance logs, supporting FDA, HACCP, and ISO 22000 compliance.
5. Low-Maintenance & User-Friendly Operation
For busy beverage production teams, these HMI screens minimize upkeep and training:
Easy-clean design: Smooth, non-porous surfaces that wipe clean with sanitizers or high-pressure water, reducing cleaning time.
Self-diagnostic features: Automatically checks touch responsiveness, connectivity, and component health, alerting operators to potential issues before failures occur.
Intuitive interface: Familiar icon-based navigation and large, readable text that requires minimal training for operators, even in high-pressure production environments.
Key Applications of IP67 Industrial HMI Screens in Beverage Washing
1. Bottle Washing Equipment (Plastic/Glass Bottles)
In bottle washing lines—where thorough cleaning and sanitization are critical to beverage quality:
Cycle control: Operators adjust wash temperature, pressure, and chemical dosage via the HMI, ensuring bottles are free of residue, labels, or bacteria.
Rinse optimization: Monitors rinse water flow and conductivity, triggering alerts if purity levels drop (e.g., “Rinse Water Contamination Detected”).
Maintenance tracking: Logs filter changes, brush replacements, and cleaning cycles, ensuring timely upkeep to avoid equipment breakdowns.
2. Can Washing & Rinsing Systems
For aluminum or steel can washing—where speed and precision are key to high-volume production:
High-speed process control: Adjusts conveyor speed, spray pressure, and sanitization time to match can throughput, maintaining cleaning efficiency without delays.
Defect detection integration: Syncs with sensors to display can cleanliness results (e.g., “5 Cans with Residue Detected”) and trigger automatic re-washing or rejection.
Energy management: Monitors water and chemical usage, displaying real-time consumption data to optimize resource efficiency and reduce costs.
3. Keg & Container Washing Systems
In keg or large container washing—where heavy-duty cleaning and durability are essential:
Custom cycle programming: Stores pre-set cleaning sequences for different container types (e.g., “10L Keg Sanitization,” “50L Drum Rinse”) for one-touch activation.
Pressure monitoring: Displays internal and external washing pressure, ensuring thorough cleaning without damaging containers (e.g., over-pressurizing kegs).
Leak detection alerts: Integrates with pressure sensors to notify operators of container leaks during washing, preventing water waste and production delays.
4. CIP (Clean-in-Place) Systems for Beverage Lines
For automated CIP systems that clean production lines between batches:
CIP cycle control: Manages temperature, flow rate, and chemical concentration for pre-rinse, wash, sanitize, and rinse phases, ensuring full line cleanliness.
Tank level monitoring: Displays cleaning agent and water tank levels, triggering automatic refills to avoid incomplete cleaning cycles.
Batch tracking: Links CIP data to production batches, creating audit trails for compliance and traceability if quality issues arise.
Benefits of IP67 Industrial HMI Screens for Beverage Washing
1. Reduced Downtime & Improved Operational Reliability
Durable, waterproof design directly cuts production disruptions:
IP67 protection eliminates 80% of HMI-related downtime caused by water damage, dust buildup, or chemical corrosion, compared to standard industrial HMI screens.
Self-diagnostic features and real-time alerts reduce unplanned downtime by 40%, as operators address issues (e.g., low sanitizer) before they halt washing lines.
2. Consistent Cleaning Performance & Beverage Quality
Precise control ensures uniform cleaning, critical to beverage safety:
Customizable parameters and real-time monitoring reduce cleaning variability by 50%, ensuring every container meets hygiene standards (e.g., <10 CFU/mL bacteria count).
Integration with defect detection systems cuts contaminated container rates by 35%, preventing faulty products from reaching the next production stage.
3. Simplified Compliance & Audit Readiness
Automated logging supports beverage industry regulations:
Detailed records of washing parameters, cycle times, and maintenance create comprehensive audit trails for FDA, HACCP, and ISO 22000 compliance, reducing audit preparation time by 60%.
Data sync with MES systems links HMI data to production batches, enabling quick recall if cleaning-related quality issues arise.
4. Lower Maintenance & Total Cost of Ownership
Durable design and user-friendly features cut long-term costs:
IP67-rated construction extends HMI lifespan to 7+ years (vs. 3–4 years for standard screens), reducing replacement costs and installation downtime.
Easy-clean surfaces and self-diagnostic tools reduce maintenance labor hours by 30%, freeing teams to focus on core production tasks.
FAQs About IP67 Industrial HMI Screens for Beverage Washing
Q1: Can the IP67 Industrial HMI Screen withstand daily high-pressure washdowns with chemical cleaners?
A1: Yes. The IP67 rating and chemical-resistant construction let it endure daily high-pressure (up to 50 bar) washdowns with food-safe sanitizers and cleaning agents—no damage to internal components.
Q2: Is it compatible with our existing beverage washing machine’s PLC (e.g., Siemens, Allen-Bradley)?
A2: Yes. It supports all leading industrial protocols (PROFINET, Ethernet/IP, Modbus TCP) and integrates seamlessly with PLCs from Siemens, Allen-Bradley, Fanuc, and other top brands. Our team verifies compatibility during setup.
Q3: Can operators use the touch screen with wet hands or gloves?
A3: Absolutely. The enhanced touch technology works reliably with wet fingers, waterproof gloves, or nitrile gloves—common in beverage washing environments—eliminating the need to remove PPE for input.
Q4: What happens if the screen is accidentally submerged in water (e.g., equipment malfunction)?
A4: The IP67 rating ensures protection against temporary submersion (1 meter depth, 30 minutes). Once dried, the screen resumes normal operation without performance issues—no permanent damage occurs.
Q5: What warranty coverage do IP67 Industrial HMI Screens include?
A5: All models come with a 5-year warranty covering water/chemical damage, touch responsiveness, and hardware defects. Extended 7-year warranties are available for high-use beverage washing lines.
Conclusion
IP67 Industrial HMI Screens are a strategic investment for beverage manufacturers, delivering the durability, control, and reliability that beverage washing equipment demands. By withstanding water, dust, and chemicals, integrating seamlessly with existing systems, and simplifying compliance, they solve the key pain points of standard HMI screens in harsh washing environments. For beverage production teams tired of unplanned downtime, inconsistent cleaning performance, or compliance headaches, these screens offer a cost-effective, long-term solution that aligns with the rigorous needs of beverage manufacturing.
Ready to upgrade your beverage washing equipment with IP67 Industrial HMI Screens? Fill out the form on our website to connect with our beverage manufacturing technology experts. We’ll assess your existing washing systems, demonstrate compatibility with your PLCs, and provide a customized solution proposal—helping you boost efficiency, reduce downtime, and maintain the highest hygiene standards.
